
Heijunka
Heijunka, also known as production leveling, is a method used in manufacturing to smooth out the flow of work and reduce waste. It involves evenly distributing production workload over time, avoiding large fluctuations in order volume, and balancing different types of products. This helps teams operate more efficiently, minimizes inventory buildup, and responds more flexibly to customer demand. Essentially, Heijunka creates a steady, predictable rhythm in the production process, leading to improved quality, faster delivery, and less stress on workers and equipment.