Ultrasonic consolidation

Ultrasonic consolidation is a manufacturing process where high-frequency vibrations, created by ultrasound, are used to bond thin layers of metal together without melting them. These vibrations generate friction at the interface of the layers, causing them to fuse securely. This technique allows for precise, strong, and complex metal components to be built layer-by-layer, often reducing waste and avoiding the need for traditional melting and welding. It’s commonly used in aerospace, medical devices, and rapid prototyping for efficient, high-quality metal bonding.